The BT Coating I was created to meet the needs of manufacturers and the standards of environmental agencies.
10.14.19
On high-speed
lines like the BT
Coating I module, UV
varnishes enable
dramatically faster
production.
That’s because
it can be cured
instantaneously
using infrared heat
and UV lamps,
minimizing the usage
of VOC.
Constructed
around a central
rotary dial, the BT
Coating I module
rotates 3D parts
past up to four
stations inside the
module for spraying,
IR baking and UV
curing.It’s a
super-fast,
super-efficient form
of finishing with no
waiting time.
Besides speed, there
are other major
advantages of the BT
Coating I module,
compared to
traditional
varnishing lines.
There is a HD camera
for checking for
flaws, ensuring
consistent quality
control. There is
also no batch
system, so testing
and setup can be
done very
quickly.
The BT
Coating I module
comes with up to
four different
stations:
Automated
spray
booth The parts
rotate inside the
booth while the guns
remain static. The
number of guns can
be customised
according to your
needs. Spray types
include
Electrostatic, HVLP,
Airless. It can
spray any type of UV
varnish.
IR
flash-off
oven Quick drying
system for
evaporating the
volatile elements in
the varnish. Avoids
bubbling and leaves
a long-lasting,
stable
surface.
UV lamp
curing UV lamp cures
the varnish by
initiate a
photochemical
reaction to fix
polymers. Utili
zing ‘Cold
Cure’ UV
systems made by
Tapematic, reduces
the stress on the
object from typical
UV lamps which could
distort and strees
the
substrate.
Hi-spec
quality
inspection<
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HD
camera-based optical
inspection can be
integrated together
with special
sampling software.
This allows the
machine to inspect
and grade every part
instantaneously. It
can check for
consistency in the
coating and spot
even microscopic
manufacturing flaws
in shape, coating or
imperfections. All
without any operator
presence or
intervention.